Cooling & Heating as a Utility | Star Refrigeration

Cooling and Heating as a Utility

Author

Dave Pearson

Director of Innovation SRE

Sectors

District Heating

Industrial Heating


Ask most members of the public what utilities they use and most will say gas and electricity. Business users are probably in the same boat, perhaps adding water which will be metered. And this is the key thing; if there’s a meter and you pay for it it’s on your radar.

Increasingly, businesses are thinking more in terms of “the specific use” or “the outcome.” This is largely due to a desire to better understand costs, and the first step of this is to sub meter. So, good businesses will be living the maxim of “if you don’t measure it, you can’t manage it.”

Star’s Neatpump plantroom in Drammen

Measuring the final “outcome” from electricity and gas

By far, the most commonly used utility is electricity; everything from lighting to photocopiers to telephones to PCs. In all but a very few exceptions, businesses that have a requirement for cooling, especially process cooling, will spend most of their electricity on this. Over 50% of electrical spend for cooling wouldn’t be unusual. The electricity is used to run refrigeration equipment to capture the unwanted heat, move it to an outside location and chuck it away.

Less common by usage is gas. Aside from cooking and niche chemical processes, gas will be used mostly for heating and perhaps drying. In these cases, the gas is burned to make hot air, hot water or steam and either used at that location or the secondary media moved and used in that form or transformed again into hot air or hot water.

The curious and indeed difficult thing is how to measure the quantity of the “final outcome.” This is especially tricky if it is warm air and, to a lesser extent, steam. Measuring warm water is simple. Flow rate and temperature difference will give an instantaneous value in kW and this consumed over a period of 1 hour would be in kWh. An identical treatment can be made of cooling if it is a fluid.

So, as we desire to understand our utility bills – not only are they topical but they are increasingly costly, often equal in value to retained profit – then sub metering and defining our utility far closer to the point of consumption is viable and, more importantly, extremely valuable.

If we set a target of knowing how much of each “end utility” we use at each location, we can begin to claim to be measuring the system.

At the end of the day, does your business sell a product or does it sell the utility(s) you consumed to achieve that product? You can’t put 30% less meat into a pie and not notice the quality drop, but you could make the pie using 30% less utilities.

The excess consumption is, in effect, throwing away your profit margin. You get absolutely zero credit, unlike gifting extra product where at least you’d get a feel good factor for the baker’s dozen.

Harvest your waste or your local heat source to increase your profits

The value comes not from knowing how many kWh (kilowatt hours) were used at each location on any specific day, or indeed at what temperature (i.e. was cooling used at -5°C or heating used at 60°C) but from then – armed with a 4 dimensional energy map – being able to draw up a plan to use less.

The simplest way to use less is… to use less. If a process is being heated too warm or at the wrong time of day, obliterate that small portion of the total bill. If one utility is being consumed to balance another (heating and cooling acting on the same space) then obliterate it.

However armed with this intimate knowledge of just where the pounds, Euros or dollars are being sucked out the profit margin and into the process, we can perhaps achieve a virtuous result by another method.

Star Neatpump

Neatpumps use waste from cooling to deliver heating for industrial processes

An animation that describes how a combined heating and cooling process in a factory can save money and carbon. The Neatpump by Star Refrigeration is an ammonia heat pump that uses the Vilter single screw compressor and delivers significant savings using just a little bit of joined up energy thinking.

Why do we typically burn gas to make stuff warm, then burn electricity to cool it back down again by stripping it of heat, and then throw that heat away? What if we could capture that heat and re-use it?

Then, we would change the rules and re-take control. This is far wiser than thinking we simply need to switch suppliers.

Refrigeration systems are essentially “energy transporters” – but refrigeration does sound far “cooler.” They grab excess heat in one place and move it to another, usually warmer place, and chuck it away.

Heat pumps are not reverse fridges. They still move heat from the cool place and deliver it in the warm place. It’s just that we now have a profound interest in the warm place.

We can deliver that heat at higher temperatures (fridges usually dump heat around 30°C) and make it useful. 60°C is warm enough for heating buildings and creating hot water. 90°C heat is also viable and can be used in industrial processes.

Making steam might well be technically possible, but it always comes back to the commercial cost vs a simpler solution of burning something. Gas is about 1/3rd of the cost of electricity, so a heat pump that can deliver 3x as much heat as it consumes electricity is the same operating cost as burning gas.

The closer source and demand temperatures are the less work is required to move the heat from the low place to the high place, to the point where none is required at all because no temperature lift or work was done.

Therefore, find out where you use heat, what form you use it in, when during the day you use it and at what temperature. Use this four dimensional approach and then do the same for the cooling and the waste heat from the cooling. Finally, overlay these maps and maybe instead of burning stuff for heat you could use your own waste or harvest a local source. It doesn’t need to be “waste heat,” it just needs to be easy to get and plentiful – a river, for example.

Cooling and Heating as a Utility

Drammen Neatpump

Client:Drammen Fjernvarme
Location:Drammen, Norway
Sector:District Heating
Equipment:Bespoke Condensing Unit
Service:Installation

Star Renewable Energy’s Neatpump extracts warmth from ice cold water.

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Norwegian Army

Client:Norwegian Army
Location:Ramsund Naval Base, Troms, Norway
Sector:Industrial Heating
Equipment:Bespoke Condensing Unit
Service:Installation

Star turns up the heat at Norwegian military base.

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